Applications in Surgery

Within eight years, we had 331 model cases, 77% maxillofacial cases being the vast majority (most of them congenital malformations and tumor defects, along with trauma defects). 12% were skull defects, and 11% orthopedic cases (7% pelvis, and 4% other, such as spine and extremities).


Applications in Maxillofacial Surgery

Case: Massive mandibulatory defect

11-year-old girl

At age eleven, this girl was presented at our clinic, having received surgery in early childhood (tumor removal; presumably giant cell granuloma).

Milling model; different views. Right: Surgery planning.

A milling model was produced. Note that the orbits, being unimportant in this case, were not rendered. Fixing the defect of the mandibula with a graft from the pelvic crest was planned and performed.
In maxillofacial cases, it has become common practice that rather than using the teeth of the model, the surgeon places a cast of them on the model.

At age 11 and 13.

Lateral view at age eleven (prior to surgery) and thirteen (post surgical result).

At age 18.

At age 18, the result is quite satisfactory (teeth implants for the mandibula are being planned).

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Applications in Craniofacial Surgery

Case: Pfeiffer syndrome

Three-month-old girl; x-ray.

At three months, this child was presented at our clinic, suffering from synostosis of the coronal suture due to Pfeiffer syndrome.

At age one.

At age one, the forehead shows the typical shape afflicted with this type of synostosis

Surface rendering of volume CT data.

At age two, volume CT data with respect to model production was aquired. Surface rendering shows the anatomical situation.

Milling model for surgery planning (model was split into half shells).
Right: front of skull temporarily removed during surgery, cut according to the model.

The milling model was utilized for surgery planning; frontal advancement was performed. Note the corresponding parts in both model and front of skull.

Prior to surgery; post-surgical result.

The result is good.

 
 

Case: Crouzon's syndrome

Girl aged three months. X-ray, Surface rendering of volume CT data.

Three month old child with typical kleeblattschadel, showing hammered brass appearance of the calvarium.

Models.

A stereolithography and two milling models were produced; one milling model of the complete skull, omitting its inside, and, for surgical planning, two half shells along with the mandibula.

Prior to surgery, post-surgical result.

The shape of the skull was restored to normal.

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Applications in Orthopedic Surgery

Milling model of a pelvis for endoprosthesis customizing.

A wide area in orthopedic surgery with the need for models is the field of endoprosthetics. The patient's pelvis is modeled so that the surgeon can customize a prosthesis for the patient.

Implant fitted to model; during surgery.

Nowadays it is also possible to omit pelvis reconstruction by model entirely; instead the volume data is used to construct the implants directly.

Case: Congenital scoliosis

MIP (maximum intensity projection), sagittal view;
MPR (multiplanar reconstruction) across T11.

2 year old child with severe congenital scoliosis, due to hemivertebrae T10, T11, and T12 (pictured: lateral view of a maximum intensity projection, based on CT volume data).

The axial slices did not yield immediate information on the anatomical situation.

3D reconstruction of the spine and the vertebrae.

First, we did a 3D reconstruction (surface rendering), color-coding the vertebrae and mapping them separately.

Model; X-ray: surgical result.

A milling model was produced.
The scoliosis was then corrected, using an autologous fibula graft.
The result of the surgery in the lateral view is rather impressive.

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